Resource Sector’s Preferred Camp Provider

by PNG Business News - June 03, 2022

Photo: Ark buildings are easily assembled by local workers, thus assisting developers achieve their local content objectives by providing training and employment for people in their footprint communities

Prefabricated modular building supplier, Ark Pacific, continues to increase its market share in the provision of camps across PNG’s resource sector. With a low freight footprint (up to 75 percent less) and proven commitment to quality and after sales service, Ark’s fit-for-purpose buildings are perfect for camps and a multitude of other building types required by mining and oil and gas operations. 

Introduced to PNG during the LNG construction phase in 2010 for a 1,000 person multi-storey camp accommodation complex and office facilities, there are now thousands of Ark building modules around the country.  Significantly, all of Ark’s buildings are assembled by local community workforces, thus helping developers achieve their local content objectives.

Ark has long-term building supply partnerships with several of its resource clients.  General Manager, Cassius Ruka, who spent his childhood in PNG as well as most of his working life, knows the importance of building genuine client partnerships.  Central to these partnerships is Ark’s commitment to after sales service and continuous quality improvement.

Resource clients benefit from a greatly reduced freight footprint when building with Ark. Six of its flat pack units are equivalent to a single 20-foot shipping container when stacked together ready for transport. 

“We do whatever we can to make our buildings even better for our clients.  Right now, Ark Pacific, is engaged in the process of working closely with one of PNG’s biggest mines to further improve the quality, design, constructability, and longevity of their buildings.  This has involved carrying out inspections and conducting interviews with a range of stakeholders, including asset owners, construction project managers, maintenance coordinators, and facility end users.  The data we’re gathering from this process will be used to develop an even better product, that is buildings that are increasingly fit for purpose, have enhanced longevity, and can accommodate the mine’s unique environmental factors and remoteness.”

Ruka is well versed in the challenges remotely located resource operations face when it comes to procuring camp accommodation and other buildings.  “Irrespective of whether you’re an island operation like Lihir or a highland operation like Porgera, you need to be 100 percent certain that your buildings – which represent a major capex investment – are durable and can withstand whatever nature throws at them.  Sulphur and salt, as well as excessive rain and moisture will all reduce building longevity.  You also need to be able to get the buildings to site as easily and cost-effectively as possible which is incredibly difficult given remoteness combined with the state of our road network and current freight prices.”

Ark modular building units are engineered specifically for the harsh conditions of remote resource operations. Furthermore, clients can save up to 75 percent on their freight costs because Ark’s modular componentry is specifically engineered so that six of its flat pack units are equivalent to a single 20-foot shipping container when stacked together ready for transport. “In other words,” says Ruka, “instead of using five, six or seven trucks to get our units to the job site, the client only needs one.”

In addition to the low freight costs and durability associated with Ark Pacific’s prefabricated modular building systems, Ruka says his resource clients also benefit from:

  • After sales services:  Regular follow up and ongoing communication (i.e., not just from design through to handover, but for years afterwards). 
  • Quality guarantee:  Cost of any defects 100 percent covered by Ark.
  • Multiple configurations:  Modules can be utilised for a multitude of building types and layouts (i.e., a range of ancillary buildings in addition to camps, such as offices, laboratories, messes, etc.,)
  • Furniture and equipment supply:  From office and bedroom furniture to commercial laundry and kitchen equipment.
  • Local workforce assembly:  Developer achieves local content objectives and local workers secure training and employment.
  • Repurposability: Unbolt and disconnect the modules from one another to transport to another site and bolt them back together in a similar or different configuration.
  • Buildings that ‘Give Back to PNG’:  The repurposability of Ark buildings mean that they can be donated to footprint communities after they’re no longer needed by the developer.

To learn more about Ark Pacific, including its diverse range of fit for purpose camps and ancillary buildings, as well as the advantages of its unique building systems:

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PNG Business News - April 21, 2021

Innovative Flat Pack Engineering – 75 % Freight Reduction’

Ark Pacific has cleverly engineered its flat pack buildings to guarantee a minimum freight footprint for its clients.  Unlike competing products, six of Ark’s high quality flack pack units are equivalent to a single standard 20 foot shipping container when stacked together ready for transport.  Not only are freight costs drastically reduced (by up to 75 percent) but so too are carbon emissions.  Furthermore, the ease and speed with which the flat packed buildings can be transported to site is greatly improved. Land freight costs in particular, greatly add to the cost of building in PNG, especially in remote locations. Although Ark Pacific does not compete solely on price, the considerable freight savings associated with its flat pack systems enable it to be one of the lower cost building alternatives without compromising on quality.  A recent mining client was able to transport all of the flat pack componentry required for five office blocks, one ablution block and one crib room on just one semi-trailer truck – competing modular products would have required up to eight trucks. In addition to reducing freight costs and therefore the overall cost of construction projects, building with Ark Pacific flat packs also help reduce a client’s environmental footprint.  For example, one truck travelling between Lae and the Highlands obviously produces considerably less emissions than eight trucks.  Moreover, fewer trucks have less negative impact on unsophisticated road infrastructure, including many of the unsealed and rough roads servicing mining sites. Popular with its resource clients, Ark Pacific products also have the advantage of quick assembly utilising local and unskilled workforces.  A basic one-room accommodation unit can be installed in a single day.  To date, all of the thousands of Ark modules across PNG have been installed by local content.  Ark Pacific’s team of managers are available to oversee any construction project if required. With a 10 year presence in PNG, new resource client projects in 2021 include a Crusher Facility Office and Electrical & Instrumentation Building (both two-storey), as well as the project cited earlier.  Ark Pacific is also halfway through constructing a 750 person mining camp (16 x two-storey buildings; 54 ensuited rooms per building). Initially having specialised in camp accommodation and office complexes for the resource sector, Ark Pacific has recently refined and expanded its residential housing product range.  Durable and fit-for-purpose designs – ideal for community relocation projects as well as senior staff housing – are now available.  Ark Pacific reports that it is not experiencing any supply chain difficulties due to COVID-19.  Furthermore, given its reliance on local labour for installation (as opposed to expatriate personnel impacted by travel restrictions), clients have been able to commence their builds as soon as the flat packs arrive on site. To learn more about Ark Pacific, including how its flat pack systems can minimise your construction project’s freight footprint:


PNG Business News - July 15, 2021

Expanding in PNG and Exploring Africa & Indonesia

Flat pack building specialist Ark Pacific is further expanding its business in Papua New Guinea while simultaneously exploring opportunities in both Africa and Indonesia.  The company’s growth and international business development initiatives are on the back of 10+ years’ project delivery in Papua New Guinea, primarily in the resources sector. The first half of 2021 has seen Ark Pacific continue to deliver a diverse range of buildings throughout PNG for multiple resource sector clients.  Ark buildings (i.e., mining camps, office facilities, ablution blocks, workshops, senior staff housing, etc.,) are being assembled at both remote inland and island resource operations. To date, there are thousands of Ark building modules – all assembled by local workforces – to be found across the country.  General Manager, Cassius Ruka, who has over 10 years’ experience in PNG’s construction and mining sectors, describes Ark’s building systems as “perfectly suited” to the remote and challenging conditions of resource operations.  “Mining companies prefer our buildings for several reasons” said Ruka.  “They are designed and engineered to minimise freight (which in turn reduces client costs and the environmental impact of transporting them), they’re super quick and easy to install even by unskilled workforces, we use high quality steel as opposed to wood which means less maintenance and greater durability, and there are almost endless design options because the modules can be put together in a multitude of configurations.” Ark’s design team works closely with their clients.  Most recently they’ve been collaborating with a major gold mining company on the design of a new minerals testing laboratory.  “The client wanted us to do a few things differently and achieve even greater cost efficiencies through minimising the use of on-site concrete by utilising galvanised steel column footings instead which we manufacture ourselves and ship as part of the kit” said Ruka.  “We can be very flexible with our designs and the design process and anticipate finalising the laboratory build early in 2022.” The travel restrictions and cost cuttings brought about by the COVID-19 pandemic have resulted in construction clients all over the world needing to restructure their onsite requirements to accommodate more long term staff.  Ark Pacific is responding to these changes by going back to the drawing board for some of its clients.  An example of which involves redesigning senior management housing layouts; transforming them into high density accommodation blocks. The popularity of Ark buildings in PNG’s resource sector inspired Ruka to look further afield to grow his business.  “There are plenty of parallels between what PNG’s resource sector needs in its buildings and what’s required by resource operations in many African countries and Indonesia.  In other words, our flat pack building systems which are perfect for PNG are equally suited to resource projects over there too.” Ark Pacific are looking to penetrate the African and Indonesian market via partnerships with Australia’s Mincore and Lycopodium.  The companies are working together on feasibility studies on several greenfield opportunities.


PNG Business News - February 08, 2022

Ark Pacific’s Increased Production Capacity and Client Growth

The resource sector’s preferred prefabricated modular building supplier, Ark Pacific, commenced 2022 with numerous buildings for multiple clients in its design, engineer, supply and construction pipeline.  The New Year also saw Ark’s production capacity increase by 100 percent, with its main factory now capable of producing 1,000 building modules per month due to enhanced automated technology.  Ark modular building systems were introduced to PNG in 2010 during the LNG construction phase when they were used for a 1,000 person multi-storey accommodation complex and associated support buildings.  There are now thousands of Ark building modules – all assembled by local workforces – to be found across the country.  Impressively, the company grew its client base during the challenging business environment of COVID-19 impacted 2020 and 2021.  An achievement due to its reputation for after sales service, as well as for its tough and easy-to-assemble buildings, ideal for remote operations where specialist construction skills are in short supply. General Manager Cass Ruka, who has nearly 20 years’ experience living and working in PNG, says that accommodation and administration buildings have long been the company’s ‘top sellers’ but that clients are also now sourcing more ‘technical’ and ‘specialist’ buildings from Ark.  “Our modules have been engineered to suit almost infinite building types and configurations” says Ruka.  “This is why we’ve been able to design, engineer, supply and help construct an increasingly broad spectrum of customised and fit for purpose buildings, many of which have been for PNG resource clients.”  Ruka cites laboratories and specialist geology and crushing facilities as examples of the growing number of Ark building types to be found in PNG. A recent example of a customised building Ark designed, manufactured, and delivered for the PNG resources sector is a Minerals Laboratory Complex, comprising 11 separate labs, offices, crib room and ablution facilities. The project’s design phase took 12 months in partnership with the client, as well as laboratory equipment design specialists MARC, the result of which is a ‘gold standard’ testing facility.  The modular componentry for the laboratory was manufactured in December 2021, shipped to the client in January, with construction scheduled to commence by the end of the first quarter. Like others in the construction sector, Ruka is positive about the predicted 2022 upswing in PNG’s resources sector.  “The timing is pretty well perfect for us because of the increased capacity of our main factory, which we are working to increase further throughout 2022. A compounding advantage for us when we look at the inflated freight price increases over the last couple of years, is our very low freight footprint in comparison to our competitors.” Ruka says that clients can save up to 75 percent on their freight costs because Ark’s modular componentry is specifically engineered so that six of its flat pack units are equivalent to a single 20 foot shipping container when stacked together ready for transport.  “Another way to look at this” explains Ruka “is that instead of using five, six or seven trucks to get our units to the job site, the client only needs one.” To learn more about Ark Pacific, including its diverse range of fit for purpose buildings and advantages of its unique building systems:

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